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Operations Management and Research, Service and Quality

Saturn’s Supply-Chain Innovation: High Value in After-Sales Service

By Morris A. Cohen, Carl Cull, Hau L. Lee and Don Willen

July 15, 2000

Few companies can match Saturn’s after-sales service for efficient supply-chain management and satisfied customers. This case study details the thinking that turned supply-chain innovation into brand loyalty.

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Can you have your cake and eat it too? When it comes to combining a high level of customer service with a lean and efficient supply chain, few companies can match Saturn Corporation’s after-sales service business. Saturn’s success in that area is a wake-up call; its approach should serve as a model for any industry trying to forge the critical link between after-sales service and customer loyalty.

What Saturn has done is adopt and continuously refine the concept of jointly managed inventory, a variant of vendor-managed inventory that involves sharing inventory risks with “retailers” — the name Saturn gives its dealers. In doing so, it has uncovered a precept with broad implications: Companies that match their parts-supply strategy to the criticality of the customer’s need for the part can dramatically improve customer satisfaction in after-sales interactions.

Saturn’s success in after-sales service has been well documented by industry watch-dogs. Although its retailers’ service-parts inventory turns over more than seven times a year, far exceeding major competitors’ turnover, its retailers excel in off-the-shelf availability.

Such efficiency leads to both higher retailer profitability and satisfied, loyal customers. The spring 1999 survey from J.D. Power and Associates reported Saturn customers’ high satisfaction with the availability of parts to support after-sales service — and the low incidence of out-of-stock parts resulting in the car not being repaired right the first time. Indeed, Saturn consistently ranks among the top 10 brands of automobile manufacturers for supply-chain service, comparing favorably with luxury automobiles such as Lexus, Infiniti and Acura.

Unsurprisingly, customers of Saturn return for repairs and scheduled maintenance for many more years than purchasers of other automobiles. As managers know, high levels of brand loyalty result in high levels of repeat purchases.

How did Saturn manage to achieve its impressive performance in after-sales service? Its secret is twofold. It designed a service-supply-chain strategy that matches the urgency, or criticality, of its customers’ varying needs. And it effectively uses channel partners to execute the strategy.

All that didn’t happen overnight. From 1985 to 1987, while we were studying General Motors Corporation and offering recommendations on GM’s service support, the company coincidentally was forming Saturn. The ideas in our report greatly influenced the plans for Saturn. The GM team members working on our project also were involved in developing Saturn’s service-support function. One of the team members was author Carl Cull, who left GM to join Saturn. Author Don Willen,

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This article was printed from MIT Sloan Management Review online: http://sloanreview.mit.edu/the-magazine/2000-summer/4147/saturns-supplychain-innovation-high-value-in-aftersales-service/

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